Custom Battery Pack LI ion and LFP battery pack Automatic manufacturer/assembler, Lithium-Ion & lithium ferrous phosphate battery packs (18650 & LIFEPO4) as the preferred power solution for today’s portable equipment. The cell in a Li-ion battery pack provides a higher energy density per unit volume and unit weight than Ni-based batteries. In addition, their higher voltage and lighter weight contribute significantly to the downsizing, weight reduction, and simplified operation of electronic devices. India’s biggest lithium-ion battery pack manufacturers
Features of Lithium-ion batteries (LI-ION)
- Lithium-ion or Li-ion battery packs (18650)
- High energy density, lightweight, high capacity
- Capable of over 500 cycles
- No ‘memory effect’, providing a complete charge with each cycle
- Flat discharge voltage, allowing the production of stable power during usage
- Cylindrical & prismatic forms
Features of LiFePo4 Cell (LFP) Battery :
- Nominal Voltage: 3.2
- Maximum Voltage: 3.32V
- Peak Current Capacity: 18 A (3 C) only for a few seconds)
- Nominal Battery Capacity: 6000mAh
- Max.Charging Current(Continuous): 3C (6A)
- No of charge/discharge cycles: approximately 3000 cycles for 70% DOD (Depth of Discharge)
We have a Custom Battery Pack Li-ion and LFP Automatic Manufacturing Process steps as Below
Step: 1 Battery Cell Life cycle testing on a random basis. Duration 18-22 Hrs approx.
Step: 2 Grading of batteries to attain an equal voltage
Step: 3 Segregation of cells based on Voltage & IR (Internal Resistance
Step: 4 Placement of cells in a box for automatic spot welding based on the requirement
Step: 5 Automatic Spot welding is done in standard shape (rectangular) of single-layer
Step: 6 BMS will be attached post spot welding
Step: 7 Completed battery will be tested by Automatic battery testing machine for:
Step: 8 Graphical test report generation
Step: 9 Heat shrink sleeve wrapping after completion of the test
Step: 10 Battery is ready for dispatch
- Battery stress test with full charge & discharge cycle
- Under voltage & Under current checks
- Battery shorting test
- Series and parallel connection test
The automatic machine generates a Sample report as below. This is LI-ion 10S 10P 36V 25000Mah 3C battery pack report
We Must NEVER Compromise on Quality!
Custom Battery Pack LI-ion and LFP Packs for your Application Needs
- Medical
- Military
- Portable Electronics
- UAV
- Emergency Lighting
- Handheld computers
- Test & Measurement
- Asset tracking
Target Markets and Products
Medical:
- X-ray systems
- Vital Signs monitors
- Drug Delivery Systems
- Defibrillators
- Infusion Pumps
- Ventilators
- Respirators
- C-Pap Systems
- Medical Carts
- Surgical power tools
- TENS Devices
- Hospital Beds
- Portable Printers
- Ruggedized Computers
- Data Acquisition Terminals
- Air quality measurement
- Test Equipment
- Soldier worn devices
- UAV’s
- Missile Systems
- Motorized Gun Turrets
- UPS Systems
- Military Drones
- Micro Military Drones
- Commercial Drones
- Exit Signs
- Path Lighting
- Commercial Bldg lighting
- Retro Kits
- LED Emergency back-up
- Asset Locator Devices
- Tractor mounted GPS
- Cellular Trackers